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Wear resistant solutions
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Wear resistant solutions

 

 

Now more than ever, increased profits depend on increased productivity. In today’s economy, extending equipment life, lowering maintenance costs and reducing downtime are keys to growing the bottom line.

 

The lining of pipes, pipe bends as well as production and conveying systems by mineral, ceramic and metallic materials as well as rubber and synthetic materials has proven successful in actual practice. Material combinations that allow system optimization have turned out to be of particular advantage.

Wherever sliding abrasion, erosion or corrosion occurs in material handling, Jingcheng’s wear-resistant ceramic lining materials and custom-designed components can save money.

The Right Materials for Your Application

Jingcheng manufactures a variety of high-purity ceramic materials in IS0 9001:2000-certified Beijing facilities. We are a leading domestic supplier of wear-resistant ceramics, offering solutions for abrasion and corrosion problems for sixteen years, on each province.

Our solutions are based on your application parameters: types of abrasion, system and equipment design, operating temperatures and materials. Jingcheng’s fine-grained alumina, silicon nitride bonded silicon carbide, silicon nitride and zirconia compositions offer properties that will optimize the solution for any wear application.

High alumina ceramics for plant components with extreme wear and/or temperature conditions, for thin linings or for smooth surfaces.
Installation: pipes, shaped components, Jingcheng tiles vulcanized into rubber mats for installation by gluing are available. Mechanical fixing by welding is also possible.
Application temperature: up to 800 °C / 1472 °F depending on application and geometry.
Advantages: highly wear resistant, smooth surface that lasts, no corrosion, available from 1 mm thickness.

 

 

The Material Difference

The small crystal size and hard bonding matrix of Jingcheng's ultra-fine alumina ceramic creates a material that's almost as hard as diamond, and offers excellent chemical resistance. It out performs other construction materials most commonly used in material handling systems for dry substances, slurries and dust-laden gases, lasting from three to 15 times longer.

Alumina ceramic lasts substantially longer than stainless steel or Ni-hard casting, yet costs about half as much. While alumina ceramic's cost is higher than that of carbon steel, its documented service life is six to 10 times longer.

Compare to other abrasion resistant materials

 

Pre-Engineered Linings and Monolithic Shapes

Jingcheng will custom-engineer shapes and pre-engineer ceramic linings made to fit. In addition to reducing on-site installation time, pre-engineered linings minimize joints, ensure close fit and enhance lining performance to maximize equipment protection. Our state-of-the-art precision cutting and measuring equipment will provide engineered linings for any abrasives handling system.

Wear-Resistant ceramic linings increase productivity in a variety of industry applications:

 thermal power
 port
 chemicals
 mill run
 others

 cement
 steel
 smelt
 coal
 

To solve abrasion problems in your material handling systems, contact the experts at Jingcheng.
Call +86 10 82780938.

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